Venus Enterprises

High strength epoxy grout and injection resin Uses Provides a free flowing resin, for use where physical properties and chemical resistance of the hardened grout are of utmost importance. It can be used for grouting applications as well as injection of static and structural cracks. It is suitable for a wide range of heavy duty applications including:   Provides a free flowing resin grout   Static/structural cracks injection   Base plate grouting in dynamic load situations such as turbines and other reciprocating machinery   Heavy industrial applications in steelworks, refineries chemical plants and electroplating works   Rail track applications, to support heavy cranes, or on transporter rails Advantages   Excellent durability - high compressive, flexural and tensile strengths ensure a long working life   Cost effective - high early strength gain promotes minimum downtime and early commissioning of plant   User friendly - simple, full pack mixing to ensure that the performance characteristics are achieved   Versatile - suitable for a wide range of loading situations including repetitive dynamic loads   Excellent in service performance - non-shrink capability ensure full surface to surface contact   Non-shrink - ensures complete surfaces contact and bond, also ensures that it will resist hydrostatic pressure and block penetration of deleterious substances Description Conbextra EP10 is a solvent free epoxy low viscosity resin that is designed to be used for grouting applications of gap widths from 0.25mm up to 10mm, as well as, for injection applications of static/structural cracks in concrete and masonry of crack widths between 0.05mm and 3mm. Due to its low viscosity, Conbextra EP10 penetrates deeply into cracks and cavities to form a permanent seal with high strength properties. It is an all liquid system consisting of base and hardener; the components are supplied in the correct mix proportions designed for whole pack mixing on site.

Conbextra EP10(M) is a two part epoxy resin system for grouting gaps ranging from 0.25mm to 9mm. It is an all liquid system consisting of a base and hardener. Advantages   Moisture insensitive   Low creep characteristics   High compressive, tensile and fl exural strengths   Fast, convenient pumping with early strength gain   Withstands a wide range of chemicals Technical support Fosroc offers a comprehensive range of high performance, high quality concrete repair and construction products. In addition, Fosroc offers technical support service to specifi ers, end-users and contractors, as well as on-site technical assistance in locations all over the country. Properties The following results are typical for the hardener grout at 30 deg.C. Test method Typical result Density (Kg/m3 ) 1060 Compressive strength ( N/mm2 ) ASTM D695 60 Tensile strength (N/mm2 ) ASTM C307 - 94 20 Flexural strength (N/mm2 ) BS6319 Part 4 45 Chemical resistance Conbextra EP10(M) is resistant to oil, grease, fats, most chemicals, mild acids and alkalis, fresh and sea water. Pot life Ambient temperature affects the time for which bulk material will remain fl uid. Typical values in minutes are : 200C 300C Conbextra EP10(M) 60 30 Conbextra EP10(M) Exotherm All epoxy systems will develop a temperature rise on mixing. Its extent will be a function of the volume to surface ratio, the ambient temperature as well as the mass and thermal conductivity of the surrounding materials. Contact Fosroc for specifi c data on each product. Application instructions Prepare the surface and seal the cracks with a sealing compound which can also be used for bonding injection nipples. Depending on the crack width and depth the distance between nipples should be 200 to 500 mm. Mixing and placing Pour all the contents of the hardener pack into the base container. Mix using a slow speed power mixer for 60 seconds. Use a suitable pressure pump for injecting the material into cracks. After 24 hours remove the nipples and seal the holes or voids with more sealing the compound and allow to cure. For fi lling cracks of more than 10mm and using as an epoxy mortar Conbextra EP10(M) has to be mixed with clean graded quartz sand from 1:3 to 1:6 parts by weight depending on the consistency required. Mixing can be done with a paddle fi tted to a drilling machine. Typical propertes are as follows : Compressive strength (N/mm2 ) @ 7 days : 50 Tensile strength ( N/mm2 ) : 3 - 4 Flexural strength ( N/mm2 ) : 10 Cleaning All tools and equipment should be cleaned immediately after use with Nitofl or Sol. Spillages should be absorbed with sand or sawdust and disposed in accordance with local regulations.

ArmGrout Epoxy IG is a two part epoxy resin system for grouting gaps ranging from 0.3 mm to 10 mm. It is a two part system consisting of a base and hardener. This is the most ideal product for repairs and rehabilitation of structures showing hair line cracks. It is used to fill up cracks in roof slabs and other areas to make them structurally sound. ??? Moisture insensitive ??? Low creep characteristics ??? High compressive, tensile and flexural strengths ??? Fast, convenient pumping ??? With stands a wide range of chemicals

UltraTech Powergrout NS2 Normal / Flowble  It is recommended for grouting with design strenth of 80 MPa for foundation bace plates , machine foundations and beds which demand high early strenght , for micro piles and pils caps shear wall bond beams .for fixing and anchoring the precast elements, for manufacturing of high strenght pavera and blocks.

Conbextra EP10 LV is resistant to oil, grease, fats, most chemicals, mild acids and alkalis, fresh and sea water. Fosroc shall be contacted when exposure to solvent or concentrated chemicals is anticipated

Conbextra EP75 is a solvent free epoxy resin grout designed for grouting of gap widths of 10 to 75 mm. It is supplied as a three component system consisting of base, hardener and specially graded aggregate. The components are supplied in the correct mix proportions designed for whole pack mixing on site. 

Fosroc off ers a comprehensive range of high performance, high quality concrete repair and construction products. In addition, Fosroc off ers technical support service to specifi ers, end-users and contractors, as well as on-site technical assistance in locations all over the country. 

Fosroc off ers a comprehensive range of high performance, high quality construction products all backed by BS 5750 certifi cation. Fosroc off ers a technical support package to specifi ers and contractors as well as technical advice from staff with unrivalled experience in the industry

UltraTech Power Grout HS1 Normal & Flowable
It is recommended for grouting with design strenth of 100 MPa for foundation bace plates , machine foundations and beds which demand high early strenght , as barrier  material for strong rooms and vaults

Ultratech Tilefixo Grout CG can be used for joint filling of tiles, marbles, granite and natural stones of maximum tile joint size of 6 x 6 mm.

Conbextra GP2 is used for precision grouting where it is essential to withstand static and dynamic loads. Typical applications would be the grouting of base plates of turbines, compressors, boiler feed pumps etc., It can also be used for anchoring a wide range of fixings. These include masts, anchor bolts and fence posts. Advantages ?? Gaseous expansion system compensates for shrinkage and settlement in the plastic state ?? No metallic iron content to cause staining ?? Pre-packed material overcomes onsite batching variations ?? Develops high early strength without the use of chlorides ?? High ultimate strength ensure the durability of the hardened grout ?? Free flow ensures high level of contact with load bearing area Description Conbextra GP2 is supplied as a ready to use dry powder. The addition of a controlled amount of clean water produces a free flowing, non-shrink grout for gap thicknesses up to 100mm. Conbextra GP2 is a blend of Portland cement, graded fillers and chemical additives which impart controlled expansion in the plastic state whilst minimising water demand. The low water demand ensures high early strength. The graded fillers are designed to assist uniform mixing and produce a consistent grout.

Cebex 100 is an admixture for cementitious grouts where a reduced water/cement ratio and positive expansion is required. Applications include bed grouting, duct grouting, non-shrink infilling and jointing. Advantages ! Gaseous expansion system compensates for plastic shrinkage and settlement in properly designed cementitious grout. ! Reduced water/cement ratio mixes in the grout mix ensures low permeability and long term durability in service. ! Gives high grout fluidity with low water/cement ratio, thus making placement or injection of the grout easy. ! No metallic iron content to corrode and cause staining or deterioration due to rust expansion in the grout. ! Composition allows high early strength development in grouts, without the use of chlorides. Standards compliance Cebex 100 is a suitable pre-stressing grout admixture when complying with BS 8110 Part 1, 1985, section 8.9.4.6. Description Cebex 100 is supplied as a powder admixture. The material is a combination of a plasticising agent and a gas producing expansion medium. The plasticising agent allows the use of a reduced water/cement ratio with consequent increased strengths and durability. The expansive medium counteracts the natural settlement and plastic shrinkage of the grout and aids stability and cohesion. Sufficient restrained expansion is developed to ensure a high degree of interfacial contact.

Mastergrout CNS 50M is a specially formulated cementitious grout which has excellent shrinkage resistance and free flowing properties suitable for machine foundations. The high strength properties of the grout ensure a stable and permanent support to the equipment, machines which transfer both static and dynamic loads on to it. Mastergrout CNS 50M is supplied as a ready-to-use dry powder requiring only the addition of clean water as per guideline of water powder ratio. Mastergrout CNS 50M has a unique formulation which does not cause corrosion of machine parts, bolts, etc. in contact with it. Mastergrout CNS 50M is a mixture of cement, fines & additives which imparts controlled expansion in the plastic state as well as reduces the water demand. Reduction in water demand provides high strengths & long term durable grout TYPICAL APPLICATION   Machine foundations   Bearing plates   Boiler foundations   Columns in precast constructions   Concrete anchors,   Turbines and D. G. sets   It can be used for filling mivan, tyroid holes and groove filling application   Mix 3.3 to 3.9 liters of water per 30 kg bag so as to achieve the groove filling consistency   It can be used in RCC bricks/ Concrete blocks/ Siphorex blocks junctions at travelable consistency. Mix 4.1 to 4.3 liters of water per 30 Kg bag to achieve the required consistency depending on end application, nature of substrate   The water requirement may be vary be vary depending upon climatic conditions, ease of mixing & nature of grout consistency required for end use. FEATURES / ADVANTAGES   It has good pourability and flowability. This free flow nature, guarantees highest contact area with the machine base plate and other load bearing areas.   It has an excellent non-shrink property. This volume stability ensures permanent contact with the bearing areas.   Develops high initial and final strengths hence gives excellent support to the equipment that transfers dynamic and static loads on it.   It is free from harmful chlorides and other aggressive chemicals which attack steel and hence ensures a non-corrosive supporting system.   It is easy to mix and apply as only water of a definite quantity has to be added at site to the readymade grout.   The cementitious grout with special additives and graded aggregates are compatible with concrete substrates.   Pre-packed grout overcomes potential on site batch variations.   Promotes rapid installations & early operation of plant.

• Very high compressive and flexural strength at very short time. • Longer pot life ensuring negligible wastage. • Non-shrink grout with controlled positive expansion ensures proper load transfer and durability of structure. • High fluid consistency and bleed resistance. • Quickly and easily placed by pouring or pumping. • Resists chemical attack, oils, petroleum products, solvents, and mild caustic alkalis. • No added chloride or gypsum. • Excellent for dynamic and static loading conditions. • Free of chlorides and additives, that may lead to corrosion. • High drill resistance property. • Self-compacting. • Product variants available in both Flow-able and Normal Trowel-able consistency

“Magnicrete Magnigrout” is General Purpose High Strength Cement based grouting material designed to transfer load effectively, ensuring grouting precision and durability of structure. “MAGNIGROUT” inhibits corrosion of embedded steel and imparts high initial and ultimate flexural and compressive strength. HIGH STRENGTH, NON-SHRINK CEMENTITIOUS GROUT “MAGNIGROUT” has been carefully developed to optimum performance, even in the toughest applications along with unparalleled ease of application. It provides long life expectancy and maintains the rigid equipment to foundation connections which is necessary to meet demanding installation requirements. “MAGNIGROUT” complies and exceeds the guidelines provided in ASTM C 1107/ C1107M and EN 1504-3 Class R4 

RITEPoXY'* ESG 1200 (Epoxy Stain free Grout) is designed specially for use in filling up joints of ceramic

MyMix Ritepoxy ESG 1200 is a three-component, stain-free epoxy grout, designed for filling joints in ceramic, vitrified tiles, and stone, particularly in areas requiring hygiene, like bathrooms, kitchens, and hospitals. 

Structural Repairs, Sealants and Grouts